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"We go to the test lab to understand what's happending with different materials and structures.  We're always trying to move the state-of-the-art foward, to find new ways of thinking." - Mike Dennis, Oregon Aero founder, president and CEO

 
We go into the lab without any assumptions or expectations.
 
Our seat cushions and seat systems pass the 19G lumbar load test.
 
Materials in our seat cushion systems meet or exceed 14 CFR (FAR) 25.853(a) for fire resistance.
 
We often design our own testing equipment.
 
Impact loads were reduced 25%-35% in the fighter helmet.
 
 
 
 
Examining data during impact protection testing of the Oregon Aero Hyster forklift seat cushion system. Testing equipment is attached to the seat and measures vibration isolation and shock absorption. Our forklift cushion system dramatically improves both.
 
 
 
Static testing
 
Static testing components for Oregon Aero’s new energy absorbing, non-rebounding seat frame. The test apparatus hydraulic ram applies 2,400 pounds of force, while the dial indicator measures movement of some components.
Product Testing and Manufacturing
Extensive Product Testing One Part Of Success

 
Seat Cushion Testing
Complete Seat System Testing
Fire Resistance
Aviation Helmet Upgrade Testing
Headset Upgrade Testing
ShockBlockers® Insole Inserts Testing
Designing Test Equipment
Mike, The Test Dummy
Manufacturing

   Oregon Aero conducts extensive product testing and research and reacts quickly to test data, using what we learn to improve and diversify product designs. We also continually evaluate and refine manufacturing processes and use high-tech and low-tech methods, often creating proprietary equipment.

Oregon Aero® Seat Certified to FAA 23.562
Oregon Aero has the expertise to help production airplane manufacturers design, certify and install seat systems that satisfy all FAA 14 CFR 23.562 regulations, requirements and dynamic tests.  The Oregon Aero® High-G® Seat complements TSO C114 restraint systems to help protect occupants involved in survivable accidents.  The High-G® Seat, as well as Oregon Aero® Seat Cushion Systems also pass the FAA-required 19G lumbar load (download) survivability test.





The photos above are images from film footage of a successful 26G horizontal sled crash test of the High-G® Seat conducted at the MGA Laboratory in Burlington, WI. 


Seat Cushion Testing:
Cushions Pass Full Scale 19G Lumbar Load Test

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FULL SCALE, REAL TIME TEST — While a highly modified seat with Oregon Aero cushions was used in the pictured test conducted at NASA a few years ago — and the Oregon Aero cushions passed the test — Oregon Aero is developing a complete seat (frame, pan and cushions, with and without legs) that will pass this test and be comfortable, reliable and affordable.

What’s This Test All About?

   It’s not fun to look at, but these photos show a full scale, real time test of a severe but survivable airplane crash in soft soil conditions, at 70 mph and with a 30 degree nose-down impact.  Oregon Aero® Seat Cushion systems were used in the the pictured test conducted at NASA several years ago - and the Oregon Aero® cushions passed the test.


Oregon Aero Cushions Pass European Test

test    Oregon Aero provided the consulting engineering expertise and seat cushions that enabled CAP Aviation’s CAP 222 to pass the required European lumbar load survivability test during the certification process. The maximum permissable lumbar compression in the test is 680kg; the test with Oregon Aero seat cushions was 560kg, achieved during the first test.


BUOYANCY READINGS — Oregon Aero employee takes an hourly buoyancy reading during flotation testing of a seat cushion designed for the Sikorsky H-60 helicopter.

Materials Meet Or Exceed 14 CFR (FAR) 25.853(a)
For Fire Resistance

REAL LIFE TEST

REAL LIFE TEST — A customer sent us these photos of her Maule, burned in a hangar fire which destroyed 11 airplanes, and told us, "The windscreen is melted onto the instrument panel, but the (Oregon Aero®) seat cushions look untouched! The fire inspector said the temperatures in the hangar were over 1400 degrees." All materials used in Oregon Aero® seat cushion systems meet or exceed 14 CFR (FAR) 25.853(a) (FAA Flammability requirements).

Aviation Helmet Upgrade Testing Shows Significant Impact Reduction

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   Drop tower testing revealed transmitted impact loads were reduced 25-35% in this fixed wing fighter helmet equipped with the Oregon Aero® ZetaLiner® helmet liner and SoftSeal/HushKit® Combo ear seals and insulation kit, compared to the original helmet. Tests were conducted at Wright Patterson Air Force Base, Dayton, Ohio.
   In this standard ANSI 290.21 helmet test, a 5 kg. head form is placed in the helmet and both are raised approximately 40" in the air, then dropped to produce an impact velocity of 10 ft./second.









Seat Cushion Testing
Complete Seat System Testing
Fire Resistance
Aviation Helmet Upgrade Testing
Headset Upgrade Testing
ShockBlockers® Insole Inserts Testing
Designing Test Equipment
Mike, The Test Dummy
Manufacturing

 

 

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