Oregon Aero develops, uses and adapts cutting edge manufacturing technology and we often build our own proprietary equipment. Many of our products, however are made by hand by individuals.  We also create strategic manufacturing partnerships with locally available companies in order to remain flexible and responsive.  All Oregon Aero products are manufactured in the U.S.A.

Oregon Aero re-invented the machinery that accurately cuts visco-elastic foam to desired thicknesses.  We designed the "Wedge-o-Matic" machine to extrude visco-elastic foam into wedge shapes for product designs with compound curves.  We developed a laminating process to build cushions with compound curves from foam parts with simple cross sections.  We built semi-automatic forming machines to precisely bend the bands used in the BLSS® Kit (Ballistic Liner & Suspension System).

Oregon Aero proprietary designs, cutting equipment, molding techniques and manufacturing methods make us the leader in using visco-elastic foam and other materials.

Each custom-designed Oregon Aero® Seat Cushion System, whether for aircraft, land vehicles, or other applications, is made by hand.  Some aircraft seats are sent to Oregon Aero, where they are stripped to their frame.  The frame is repaired if necessary, new webbing is usually installed, and then a seat cushion system is constructed layer by layer.  For other aircraft, the Oregon Aero® seat cushion system is installed by the customer.