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In some ways, it started with a headache. But it goes back further than that.
 
The skeptics have disappeared as the reality of what Oregon Aero products can do becomes clear.
 
He followed his own way of thinking and chose not to listen to those who said it couldn’t be done.
 
"I was obsessed with the idea of flying airplanes."
 
Little did Mike know his love of flying and solving problems would lead him on an even grander journey.
 
"There always will be problems to solve — always."
 
Headsets and helmets don't have to hurt.
 
Mike Dennis at a major airline.
 
Mike Dennis at a major airline, 1995, identifies the source of seat discomfort in the airline’s narrow body aircraft first class seats. Oregon Aero’s new cushion design won a design contest.
 
 
 
 
 
 
The Story of Oregon Aero, Inc.

The history and growth of Oregon Aero are a story of breakthrough thinking, perseverance, listening, and deriving satisfaction from helping people.

THE STORY OF OREGON AERO, INC.
by Marjorie Kramer


In some ways, the story of Oregon Aero began in 1989 with a headache — a headache that Jude Dennis (now Oregon Aero vice president and general manager) experienced whenever she flew with husband Mike Dennis (Oregon Aero founder, president and CEO).
 
Mike set out to tackle Jude’s headache problem. After a lot of research, thinking, and experimentation, he created the SoftTop® Headset Cushion, put together with leather and sheepskin wool at their kitchen table.
Mike Dennis in his den, 1990.
Mike Dennis in his den, 1990, makes SoftTop® Headset Cushions and tests a newly designed ear seal, which became the Oregon Aero® SoftSeal® Ear Cushion. Breakthrough thinking, perseverance, and listening to customers have led Mike and Oregon Aero to design more than 500 products that are painless, reduce noise, and improve impact protection.
The SoftTop® Headset Cushion worked. Jude’s headaches disappeared, and Mike and Jude began selling SoftTop® Headset Cushions at local fly-ins.

Customer feedback was positive, and Mike improved the SoftTop® Headset Cushion. Dozens were piled high on the kitchen table as they were sewn by hand; bolts of leather and other materials filled the garage. From this beginning grew a company that today designs and manufactures more than 500 products for aviation and other industries.
In other ways, however, the story goes back much further than 1989.

In designing products and leading Oregon Aero, Mike Dennis is doing what he has always loved to do — solve problems by thinking about them in new ways.

Mike Dennis at age 16.
Mike Dennis was always fascinated with planes, boats, and machines. In his front yard with model airplanes at age 16 when this photo was taken, Mike already was taking flying lessons.
"Most of the time when we solve a problem, it’s because we’ve turned it upside down and not accepted traditional assumptions," says Mike. That way of thinking led to the development of Painless, Safer™ seat cushions and seats; Painless, Safer, Quieter® headset and helmet upgrades; and the hundreds of other products Oregon Aero has designed.

   
Ronald Young
Ronald Young experimented with various outboard designs (like grandson Mike Dennis, he was always working to improve his designs). Young reversed the traditional tumblehome of the outboard, allowing the lines to flare outward along the sheer. He also tinkered with an inboard well for outboard power, building the well adjacent to the keel. This love of experimentation and looking at designs in a different way has carried through to Mike Dennis and Oregon Aero.

 Mike always has been fascinated with airplanes, boats and machines. He comes by his fascination and design skills honestly. His maternal grandfather, Ronald Young of Poulsbo, Washington, designed and built the first automobile ever to appear on the Kitsap Peninsula, around 1914. Ronald Young also designed and built boats by hand, notably the beautiful wooden Poulsbo boat from about 1918-1965. Poulsbo boat owners still treasure their craft, which can be found in the waters of the Pacific Northwest and elsewhere.

Mike’s dad, Jim Dennis, practiced a number of professions: teacher, preacher, counselor. But he also was educated as a speech and hearing therapist, and here’s where the family link to Oregon Aero strengthens.

Jim Dennis designed hearing aids and worked on other projects related to hearing, including aviation helmet ear seals, ear cups and communications systems. Unfortunately, Jim Dennis passed away at age 50 without completing his work in this area.

Ronald Young, Mike Dennis’ grandfather.
Ronald Young, Mike Dennis’ grandfather,
prepares to deliver two unpainted Poulsbo outboard skiffs, around 1950. Young designed and built these craft by hand, many of which can still be found in the waters of the Pacific Northwest.

"When the thought hits me that I’m following through on work my dad began, it’s pretty overwhelming," notes Mike.   "But surprisingly, when I began developing headset and helmet upgrades, I didn’t remember he’d worked on aviation helmets. I did remember being ten years old and wearing those helmets to ‘fly’ around the neighborhood on my bike — I was obsessed with flying airplanes. It was later, after talking with my mother, that I understood better what my dad was doing with the helmets."

Jim Dennis
A teacher, preacher, counselor and speech therapist, Jim Dennis designed hearing aids and worked to improve the design and communications systems of aviation helmets.

 Mike remembers a saying his dad liked to recite during his teaching and preaching days (the saying also strikes a note of irony): "The brain can perform only as long as the butt can endure." Today, that adage could be the advertising tag line for the entire line of Oregon Aero custom, upgraded and portable seat cushion systems. By eliminating pain, Oregon Aero seat systems let people focus on the job at hand, and more than one person has thanked Oregon Aero for "saving my butt!"
   
 At 19, Mike earned his private pilot’s license and soon after his Airframe and Powerplant license, achieving his childhood dream. Little did Mike know his love of flying (and solving problems) would take him on an even grander journey — to create and lead a company which offers innovative, breakthrough products to people around the world.
     
 What Mike did over the years was follow his own way of thinking. "I don't like being told 'no' or 'it can't be done' or 'it's impossible.' Everything is possible," says Mike. "It's a matter of perservering and being willing to look at solving problems in new ways." Mike acknowledges that he never stops thinking about whatever problems have grabbed his attention. As a result, Oregon Aero always has multiple new products undergoing development.
   
Fitting a seat for aerobatic performer Wayne Handley, 1994.
     
Mike Dennis in his den, 1990.
Innovative Cranial Helmet - Mike Dennis wears the patented Oregon Aero® TM3™ Cranial Helmet. The helmet is a radical departure from current helmet designs and manufacturing processes and offers improved impact and noise protection for aircraft carrier flight deck personnel. It's an example of another problem "turned upside down."

Finally, there’s one more attribute that has always been part of Oregon Aero and Mike’s personality: listening. Oregon Aero listens to people’s problems and what they need. Consequently, nearly every Oregon Aero product originated with listening to customers.

The history and growth of Oregon Aero, then, are a story of breakthrough thinking, perseverance, listening, and deriving satisfaction from helping people, along with a hearty tip of the hat to genetic predisposition.

What may come next in the Oregon Aero story? Mike’s not worried. Says the Oregon Aero founder, "There always will be problems to solve — always."
 

Thanks, Irv!

Irv Allen    Oregon Aero exists in part because of my good buddy, Irv Allen. He gave me my first flying lesson in 1962 when I was 13 and continued to teach me to my private in 1969. He was a huge influence on me and helped my dream of flying become a reality. (I also worked under Irv to qualify for my A&P rating.)
Even today, Irv is still teaching me — about life as well as flying.
Thanks, Irv!
 
Mike Dennis


A Letter from Mike & Jude
What Sets Oregon Aero Apart
Oregon Aero Operating Principles


 
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