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- A Letter from Mike & Jude
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An employee removes cut seat cushion parts from a computer controlled fabric cutting machine. The cutting table is 6' wide, 36' long and uses a vacuum to hold fabric in place.
 
"You don’t simply replace ‘bad’ material with ‘good’ material and fix a problem."
 
"It’s the last 20% of a product design that’s the most intricate, the most challenging, and the most important."
 
Whatever the application, we custom design each and every product.
 
"One thing leads to another, and the pathways never end."
 
WHAT SETS OREGON AERO APART?

Five characteristics set Oregon Aero apart from the competition:

1 Our ability to work with manufacturing materials in dramatically more effective ways than other manufacturers through complex, effective product designs. Oregon Aero also often designs and manufactures its own manufacturing equipment.
"There’s no magic material; we may use as many as a dozen different materials in one product. Materials contribute to a great product, but it’s the engineering that makes the difference. You don’t simply replace ‘bad’ material with ‘good’ material and fix a problem." — Mike Dennis, Oregon Aero founder and president

#1

Oregon Aero uses several materials in our custom seat cushion systems, including visco-elastic foam. The materials and designs work together to create pain-free seating.

 

27 Steps - Whatever it takes, that's what we'll do to create an effective product. In this case, it requires 27 steps to manufacture one of our patented helmet liner pads used in Oregon Aero® Helmet Liner Padding Systems. Here, pads are removed carefully following the application of a gas permeable, but moisture and waterproof, proprietary coating.

 


2 Our commitment to design and manufacture customized products. We don’t create "one size fits all" products to make it easier for us. Whatever the application, we custom design each and every product. Oregon Aero takes the time to go through as many designs as necessary to get the most effective product possible. We talk to people who will use (and maintain!) the product, we conduct extensive testing and evaluation, and we don’t stop until we’re satisfied the product performs optimally.
  Custom Products - Creating a custom designed seat cushion system for a CH-46 helicopter used in logging. The custom seat design enables the pilot to lean out of the cockpit comfortably while eyeing his sling load.


3 Our dedication to 100% customer satisfaction.
"We found Oregon Aero to be a customer The Aviation Consumerfriendly company which did what it said it would and on time. We have no reservations in recommending this product," said edtiors of Aviation Consumer Magazine, evaluating Oregon Aero’s upgrade of the magazine’s Mooney pilot seat cushion system.
   Customer comments can be found throughout this website and on the Customers page.

4 Our meticulous attention to details of product design and manufacturing.
"It’s the last 20% of a product design that’s the most intricate, the most challenging, and the most important. The last 20% is what makes all the difference in the world." — Mike Dennis

KC-135 Cushion Details - A hand strap to help the cushion base as a flotation device. Leather to prevent chafing and reduce maintenance. Just two of several details built into the design of a KC-135 seat cushion system.

5 Our ability to create products for a wide variety of industries.
"Who would have thought we’d make forklift cushions? Or military helmet liners? Or shoe inserts? But one thing leads to another, and the pathways never end." — Mike Dennis

Solving Problems - Oregon Aero solves one problem, and it leads to solving another, and another...and to creating products such as the ShockBlockers® Insole Inserts and the BLSS® Kit (Ballistic Liner and Suspension system).

 

 

#4

 

 

Forklift Cushion System

The Oregon Aero® BLSS® Kit creates a pain-free, safer, stable, and positively buoyant helmet. The patented pads also are gas/air permeable, moisture and waterproof, and self-wicking, creating a cooler, drier helmet. The BLSS® Kit includes an innovative four-point chin strap and integrated nape pad harness system. Developed for the U.S. Army Special Operations in 1997, the padding systems are used by military, law enforcement and other industires.


KEX News Radio in Portland, OR reports on legislators and others discussing the advantages of Oregon Aero helmet upgrades for troops. Click to access report.


A Letter from Mike & Jude
The Story of Oregon Aero
Oregon Aero Operating Principles


 
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