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Sound pressure is reduced 5dB.
 
No more pain!
 
Test data confirm the Upgrade’s noise dampening benefits.
 
Others will understand YOU better!
 
"The noise (dampening) part of this headset is quite remarkable."
– Colonel Joe Kittinger
 
View test data that shows Oregon Aero noise attenuation components perform better than ANR headsets.
 
No more top-of-your-head pressure!
 
SoftSeal® Ear Cushions are pain-free even with eyewear or earrings.
 
SoftSkin® Ear Seal Covers are especially helpful in hot, humid climates.
 
Testing shows the HushKit® Passive Ear Cup Noise Attenuation Kit dramatically improves noise attenuation and intelligibility.
 
The MicMuff® Microphone cover lets a noise canceling mic do its job above 97dB.
 
 
 
 
PAINLESS AND QUIETER
AVIATION HEADSET UPGRADES

Upgrade includes SoftTop® Headset Cushion, SoftSeal® Ear Cushions,
SoftSkin®
Ear Seal Covers, HushKit® Passive Ear Cup Noise Attenuation Kit,
and MicMuff® Microphone Cover

The World's Greatest Headset Is the One You Already Own!®
--With an Oregon Aero® Upgrade.



Kits are Complete Solution
to Headset Pain, Noise


For considerably less than the cost of a new headset, you can upgrade the headset you already own to improve comfort and performance. You’ll experience improved intelligibility and transmission clarity, and you’ll enjoy pain-free, cool, dry ears.


Headset with painless, quieter Oregon Aero upgrade.

The five-component Upgrade Kit developed piece-by-piece, as we continued to identify factors that cause headset pain and noise. Ignore any one factor and the headset likely will be as uncomfortable as it ever was. By installing all five components, every issue is addressed and none is left unresolved.
- What Do I Get?
- Complete Civilian and
Military Upgrade Kits
- Headset Upgrade Components
- Why Do I Have Such A Hard Time Communicating On The Radio and Intercom In A Noisy Airplane?
- Noise Attenuation Test Data
- Product Listings
- What To Order
- Common Questions
- New and Upgraded
David Clark Headsets
- Child’s Headset
- Accessories
- Satisfied Customers
- Installing the MicMuff® Microphone Cover
   

Price List/Ordering Price List/Ordering

What Do I Get When I Upgrade My Headset?

No More Pain

Your blood keeps flowing, so there’s no more ischemia, or "hot spots." We don’t make the pain "better;" the SoftTop® Headset Cushion and SoftSeal® Ear Cushions make the pain go away! Headset pain is a result of localized blood loss, caused by inadequately sized ear seal openings, unyielding surfaces and sharp edges that come in contact with the human body. Our Upgrade eliminates these problems.

Reduced Overall Sound Pressure

A reduced overall sound pressure of 5dB is achieved by installing the energy dampening HushKit® Passive Ear Cup Noise Attenuation Kit (noise is energy). Noise also is reduced by decoupling the speakers from the Ear Cup structure, so when installing the Oregon Aero® Upgrade, don’t remount the speaker with screws — let the speaker float in the foam. This will stop the mechanical noise bridge created by hard mounting the speaker to the Ear Cup.

Improved Intelligibility

"Intelligibility" means how well you UNDERSTAND what you hear. The HushKit® Passive Ear Cup Noise Attenuation Kit is particularly effective in the speech frequency of 700-7000 Hz, where intelligibility is reduced because of background noise and where noise induced hearing loss most often occurs. Testing data confirm our Upgrade’s noise dampening benefits.

Improved Transmission Clarity

Improved transmission clarity is a design feature of the MicMuff® Microphone Cover, which functions as a microphone acoustic baffle. For a complete explanation, see "Why Do I Have Such a Hard Time Communicating…". Now others understand YOU better!

Cool, Dry Ear Seals

Tired of perspiration running down your neck? Place our SoftSkin® Ear Seal Covers over our SoftSeal® Ear Cushions. The SoftSkin® Ear Seal Covers are made of a perspiration-wicking fabric which draws the perspiration away from the skin where it then evaporates.


TWO FOAMS FOR EAR SEALS TWO FOAMS FOR EAR SEALS — It’s how you work with visco-elastic foam that makes the difference. Here workers are spray laminating two layers of foam used in SoftSeal® Ear Cushions. The soft layer conforms to the head, the stiffer layer helps the ear seals keep their shape.

Common Questions

Q Why do you recommned getting all five components?
A
The five-component Upgrade Kit developed piece-by-piece, as we continued to identify factors that cause headset pain and noise. Ignore any one factor and the headset likely will be as uncomfortable as it ever was. By installing all five ocmonents, every issue is addressed and none is left unresolved.

Q I’m not sure what kind of headset I have or what upgrade parts to order. What do I do?
A
First, check the Headset Upgrade Chart or the Product Listings on this website. If you still aren’t sure what to order, call Dan, our headset specialist, at 800-888-6910. He can determine what you need.

Q My headset isn’t listed in your upgrade chart. Can I still get an upgrade?
A
Most likely. Call 800-888-6910 for assistance.

Q I’m not comfortable doing my own headset upgrade. Can you do it?
A
You bet. Just send us your headset. We’ll do the upgrade and mail it back to you. Be sure to send a note with your name, return address, phone number, and instructions about what you would like done.

Q Do I really need a MicMuff® Microphone Cover?
A
We highly recommend it if you want others to understand you clearly. See "Why Do I Have Such a Hard Time Communicating…" for a complete explanation and answers to questions about this familiar situation.

Q I see I have the option of a D-ring on most of your SoftTop® Headset Cushions. What is a D-ring?

A It's a D-shaped ring attached to the top of the headset cushion to conveniently hang up your headset.



Oregon Aero® Headset Upgrade Kit Components

Ear Seal Covers

A SoftTop® Headset Cushion

   Eliminates top-of-head pressure. 100% plush sheepskin wool. Keeps head cool or warm. Moisture-proof, self-wicking action. Flexible leather backing. Customized mount of either rubber extrusion or nylon hook/loop wrap.

B SoftSeal® Ear Cushions

   Conform to your head. 200-300% more volume for total comfort. Smooth, soft, washable synthetic leather cover over temperature and pressure sensitive visco-elastic foam core. Great with eyewear or earrings. Eliminate ear pressure. Attach with flange, adhesive ring or snap-on mount, depending on headset type.

C SoftSkin® Ear Seal Covers

   Keep your ears even drier and cooler and add to product life by slipping SoftSkin® Ear Seal Covers over SoftSeal® Ear Cushions. Self-wicking reduces perspiration buildup. Especially helpful in hot, humid climates. They fit loose, not tight like a drum (this is important because tight cloth covers produce pressure on the ear, causing pain).

D HushKit® Passive Ear Cup Noise Attenuation Kit

   Testing shows the HushKit® Passive Ear Cup Noise Attenuation Kit performs better than ANR headsets in the 700-7000Hz mid-range where hearing loss occurs (see Headset Test Data). Dramatically improves noise attenuation and intelligibility. Four die-cut visco-elastic foam layers fill all Ear Cup voids. Turn down your radio volume! It’s not that you can’t hear your radio (even though it’s on high volume) — it’s that you can’t understand what’s being said in the voice frequency range.

E MicMuff® Microphone Cover

   The MicMuff® Microphone Cover lets a noise canceling mic do its job above 97dB. Eliminates ambient cockpit noise and noise from radios and intercom. The noisier the cockpit (warbirds, open cockpit, large engine aircraft), the more dramatic the improvement in noise reduction and clarity. See "Why Do I Have Such a Hard Time Communicating…" for complete explanation. The MicMuff® Microphone Cover must be used on all headsets installed in the communications system. Soft, washable leatherette cover over foam sleeve creates chamber around mic. Cockpit noise has limited access to mic cartridges, but voice enters easily through holes in leatherette cover. Elasticized tie ensures it won’t blow away.


Headset Upgrade Installation

   Nearly all Oregon Aero® Aviation Headset Upgrades can be installed by the owner. Each Upgrade comes with detailed installation instructions. The SoftTop® Headset Cushion replaces your existing headpad. SoftSeal® Ear Cushions attaches with flange, adhesive ring, or snap-on mount. SoftSkin® Ear Seal Covers slip over SoftSeal® Ear Cushions. Disassemble Ear Cups to install the HushKit® Passive noise Attenuation Kit (the foam layers fill all Ear Cup voids). The MicMuff® Microphone Cover slips over the headset mic and ties in place (see Installing the MicMuff® Microphone Cover). Or--you may send Oregon Aero your headset and we’ll upgrade it for you. A few headsets require that Oregon Aero complete the installation.

Mike Dennis riding an ultralight on floats in the Florida Keys. Yes, he’s wearing an Oregon Aero® upgraded headset and yes, the ride was quiet and painless!

Price List/Ordering Price List/Ordering GSA Schedule #GS-07F-5489R

- What Do I Get?
- Complete Civilian and
Military Upgrade Kits
- Headset Upgrade Components
- Why Do I Have Such A Hard Time Communicating On The Radio and Intercom In A Noisy Airplane?
- Noise Attenuation Test Data
- Product Listings
- What To Order
- Common Questions
- New and Upgraded
David Clark Headsets
- Child’s Headset
- Accessories
- Satisfied Customers
- Installing the MicMuff® Microphone Cover
   

 
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