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ZetaLiner® & Zeta II™ Helmet Liner
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ZetaLiner™
 

Testing shows dramatic energy absorption with our ZetaLiner® Helmet Liner. Cool, washable, wear-resistant. Self-wicking, light weight.
Unsure what to order? Call Dan, our helmet specialist, for help.

 
The ZetaLiner® Helmet Liner reduces skin temperature by 1.5°F.
 
ZetaLiner® Helmet Liner fittings take 3-5 minutes.
 
 
"I flew with the ZetaLiner® Helmet Liner (and other upgrade components) in my HGU-68P helmet for the S-3B today and was very impressed with the comfort and the sound protection. Usually, I’m turning up the volume on the radios while we are flying at higher airspeeds, but not so today. The liner and ear protection worked as advertised." — Lt. F.O.
 
"Over the past 15 years I have flown over 30 different fixed and rotary wing aircraft across the spectrum of Combat to Developmental Test and Evaluation. The single biggest operational enhancement I have personally experienced is the Oregon Aero® ZetaLiner®. The fatigue associated with tactical NVG evolutions is primarily (caused by) a poorly fitting helmet.
The ZetaLiner® Hlmet Liner instantly eliminates the helmet induced fatigue, qualifying it as a ‘Combat Enhancement’. Two additional Oregon Aero products are notable, the SoftSeal® Ear Cushions and SoftSeat® Cushion. The...cushions contribute significantly to managing fatigue and ensuring a consistently tailored fit each time you strap on an aircraft. I recommend the ZetaLiner® (Helmet Liner) to anyone required to operate in a high workload environment wearing a helmet, especially if NVD’s are also required. It will make a believer out of you immediately." — D.A., AH-1W WTI/ETP

Oregon Aero® Aviation Helmet Upgrades


 


The World's Greatest Helmet Is the One You Already Own!®
With an Oregon Aero® Upgrade
.

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ZetaLiner® and Zeta II™ Helmet Liners


The original ZetaLiner® Helmet Liner and the PM Air Warrior approved Zeta II™ Helmet Liner both solve the problems of liner hot spots, perspiration and helmet instability — safety-related problems which can reduce focus and execution of the mission.
 
Easy Helmet Liner Fitting
No more hour-long fitting sessions that require liner heating! The ZetaLiner® and Zeta II™ Helmet Liner Upgrades can be done in minutes as shown below. See the following information about how to select the correct ZetaLiner® or Zeta II™ Helmet Liner length and thickness.

1
2
3
Apply self-adhesive hook
(as needed).
Place Liner inside helmet.
The ZetaLiner® Helmet Liner is retained by hook/loop.







When installed, the Zeta II™ Helmet Liner should be level with the lower edge of the polystyrene liner at the front of the helmet, fit smoothly along the interior contour of the polystyrene liner and mate completely with
the hook and pile tape sewn into the rear nape pad of the helmet.
PM Air Warrior Approved
Zeta II™
Helmet Liner
 


ZetaLiner®
Helmet Liner Installation Instructions

Zeta II™ Helmet Liner Installation Instructions




How to Select the Correct Helmet Liner Length and Thickness

Choosing a ZetaLiner™ Length
Choosing a Helmet Liner Length

Measure the inside of your helmet from front to back, down into the bowl, as shown in the photo. Then consult the chart below and find the correct part number.
   



Choosing a Helmet Liner Thickness

Both liners comes in four thicknesses: 1/4", 3/8", 1/2" and 5/8".
The most commonly used thickness is 3/8". To select the proper liner thickness, review the information below, then find your part number
. NOTE: If your TPL®* has been heated and fitted, you will probably need a Helmet Liner one thickness thinner than those listed below.

For a ZetaLiner® or Zeta II™ Helmet Liner

IF YOUR TPL® LINER HAS: THEN TRY:
2 Layers 1/4" ZetaLiner® Liner
3 Layers 3/8" ZetaLiner® Liner
4-5 Layers 1/2" ZetaLiner® Liner
5+ Layers 5/8" ZetaLiner® Liner


NOTE: The sizing informaton above is intended to suggest a starting point for the fitting process. Each pilot should be fitted individually for comfort and stability. Final results may differ from the above data. Fitting only takes minutes!
Back to Helmet Upgrade Chart

HELMET
TYPE
HELMET
SIZE
ZETALINER® Helmet Liner Length
Rotorcraft Helmets 
SPH-4®* Regular
Large
X-Large
15"
16"
16"
SPH-4B®* Regular
X-Large
15"
16"
SPH-5®* Regular
X-Large
15"
16"
HGU-84 Medium
Large
X-Large
X-Large Wide
12"-13"
13"-14"
14"-15"
14"-15"
HELMET
TYPE
HELMET
SIZE
ZETA II™ Helmet Liner Length
HGU-56 XXS/XS
S/M
L
XL
15"
16"
17"
18"
 
HELMET
TYPE
HELMET
SIZE
ZETALINER® Helmet Liner Lenght
Fixed Wing Helmets 
HGU-33 Medium
Large
X-Large
12"-13"
13"-14"
14"-15"
HGU-55 Medium
Large
X-Large
12"-13"
13"-14"
14"-15"
HGU-68 Medium
Large
X-Large
X-Large Wide
12"-13"
13"-14"
14"-15"
14"-15"
HGU-85 Medium
Large
X-Large
X-Large Wide
12"-13"
13"-14"
14"-15"
14"-15"
CGF Medium
Large
X-Large
12"
13"
14"
Alpha Please call Oregon Aero for information.


ZetaLiner®
& Zeta II™ Helmet Liner Part Information
Order a
ZetaLiner® or Zeta II™
Helmet Liner NOW
Price List/Ordering


The following are for Styroliner internal measurement 12"
from front to back:
#95122A ZetaLiner® Helmet Liner
1/4" thick:
   NSN 8475-01-472-3318

#95123A
ZetaLiner® Helmet Liner
3/8" thick:
   NSN 8475-01-472-3774

#95124A
ZetaLiner® Helmet Liner
1/2" thick:
   NSN 8475-01-472-3319

#95125A ZetaLiner® Helmet Liner
5/8" thick:
   NSN 8475-01-472-3321
 
The following are for Styroliner internal measurement 13"
from front to back:

#95132A ZetaLiner® Helmet Liner
1/4" thick:
   NSN 8475-01-472-3776

#95133A ZetaLiner® Helmet Liner
3/8" thick:
   NSN 8475-01-472-3320

#95134A ZetaLiner® Helmet Liner
1/2" thick:
   NSN 8475-01-472-3323

#95135A ZetaLiner® Helmet Liner
5/8" thick:
   NSN 8475-01-472-3777

 
The following are for Styroliner internal measurement 14"
from front to back:
#95142A ZetaLiner® Helmet Liner
1/4" thick:
   NSN 8475-01-472-3322

#95143A ZetaLiner® Helmet Liner
3/8" thick:
   NSN 8475-01-472-3324

#95144A ZetaLiner® Helmet Liner
1/2" thick:
   NSN 8475-01-472-3779

#95145A ZetaLiner® Helmet Liner
5/8" thick:
   NSN 8475-01-472-3326
 
The following are for Styroliner internal measurement 15"
from front to back:
#95152A ZetaLiner® Helmet Liner
1/4" thick:
   NSN 8475-01-472-3325

#95153A ZetaLiner® Helmet Liner
3/8" thick:    NSN 8475-01-472-3780

#95154A ZetaLiner® Helmet Liner
1/2" thick:
   NSN 8475-01-472-3327

#95155A ZetaLiner® Helmet Liner
5/8" thick:
   NSN 8475-01-472-3770



#9A-0015-101 Zeta II™ Helmet Liner
1/4" thick
NSN 8415-01-580-5456

#9A-0015-102 Zeta II™ Helmet Liner
3/8" thick
NSN 8415-01-580-5460

#9A-0015-103 Zeta II™ Helmet Liner
1/2" thick
NSN 8415-01-580-5465

#9A-0015-104 Zeta II™ Helmet Liner
5/8" thick: 
NSN 8415-01-580-5480

 
The following are for Styroliner internal measurement 16"
from front to back:
#95162A ZetaLiner® Helmet Liner
1/4" thick:
   NSN 8475-01-472-3781

#95163A ZetaLiner® Helmet Liner
3/8" thick:
   NSN 8475-01-472-3773

#95164A ZetaLiner® Helmet Liner
1/2" thick:
   NSN 8475-01-472-3775

#95165A ZetaLiner® Helmet Liner
5/8" thick:
   NSN 8475-01-472-3783



#9A-0016-101 Zeta II™ Helmet Liner
1/4" thick
NSN 8415-01-580-5484

#9A-0016-102 Zeta II™ Helmet Liner
3/8" thick
NSN 8415-01-580-5489

#9A-0016-103 Zeta II™ Helmet Liner
1/2" thick
NSN 8415-01-580-5492

#9A-0016-104 Zeta II™ Helmet Liner
5/8" thick
NSN 8415-01-580-5494

 
The following are for Styroliner internal measurement 17"
from front to back:
#95172A ZetaLiner® Helmet Liner 1/4" thick

#95173A ZetaLiner® Helmet Liner 3/8" thick

#95174A ZetaLiner® H/elmet Liner 1/2" thick

#95175A ZetaLiner® Helmet Liner 5/8" thick


#9A-0017-101 Zeta II™ Helmet Liner
1/4" thick
NSN 8415-01-580-5498

#9A-0017-102 Zeta II™ Helmet Liner
3/8" thick
NSN 8415-01-580-5499

#9A-0017-103 Zeta II™ Helmet Liner
1/2" thick: 
NSN 8415-01-580-5500

#9A-0017-104 Zeta II™ Helmet Liner
5/8" thick
NSN 8415-01-580-5859

The following are for Styroliner internal measurement 18"
from front to back:


#9A-0018-101 Zeta II™ Helmet Liner
1/4" thick


#9A-0018-102 Zeta II™ Helmet Liner
3/8" thick


#9A-0018-103 Zeta II™ Helmet Liner
1/2" thick


#9A-0018-104 Zeta II™ Helmet Liner
5/8" thick

 

Order a
ZetaLiner® or Zeta II™
Helmet Liner NOW
Price List/Ordering



Patterns for parts, including the ZetaLiner™, are digitized to ensure accuracy and precision Patterns for parts, including the ZetaLiner® Helmet Liner, are digitized to ensure accuracy and precision.

   
Complete Helmet Upgrades: What To Order
More component information Next Page
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*SPH-4®, SPH-4B®, SPH-5® and TPL® are federally registered trademarks owned by Gentex Corporation. Use on this web site of these trademarks is made for reference purposes only. Oregon Aero has no business affiliation with Gentex.